One of the largest and oldest European In , GE opened a new battery manufacturing plant in conjunction with the launch of an innovative energy storage business.
Manufacturing Simulation Software. Try for free Get a quote. Concrete Factory. Steel Converter Process. Solar Panel Production Line.
Palletizing system with AGV. We use AnyLogic to understand better, improve and demonstrate how complex systems work. My personal favorite aspect of AnyLogic is the fact that it compiles the simulation models into a general purpose, fully object-oriented program language, like Java.
Which allows us to embed optimization algorithms into simulations without writing unnecessary code. AnyLogic was the clear choice after comprehensive evaluation of multiple systems and further prototyping in those that were shortlisted. Furthermore, it continues to impress the deeper we get. There's no doubt the right simulation and modelling tool was selected for the majority of our current and future needs.
The system is quite costly to roll out. Decopart used quite a huge sum of money to set up its own system. Although it effectively, connects major manufacturing functions in an organization, care must be taken in training.
This is because many employees may find it tiring to adjust to the needs of the system and hence affect its functions. Additionally, enough expertise must be sought to put the relevant data captured in the system to good use.
This is because, it is inappropriate to have all that information without aiding in managerial decisions. In a production process whose steps are predefined, application of simulation is quite possible. For example, the case study presents a company that produces prefabricated concrete parts for houses. Certain steps are performed in certain duration using predetermined times. Machines are programmed to know cycle times and locations of a part during production. Hence, it forms a continuous process.
This is after a careful analysis of previous production using a simulation model. The model can tell how many products are likely to be produced with defects and can be tweaked to ensure that these defects are reduced to the minimum and detected before the product reaches the customer. Creating such a system requires quite a lot of time.
Previous operations should be captured and appropriate software created to reflect this information.
For example, the case has a company that was in the business of painting cars. More than colors were in use and certain procedures in the painting process resulted in delays, long transitional times, and idle time. This contributed to a challenge in trying to come up with an appropriate model. Hence, some business functions may be difficult to put into a simulation model Krauth, As noted above, not all process can be put into a model.
Some are a bit complex and hard to simulate. It has an inbuilt tool that caters for many aspects of production such as production planning, throughput times, idle times, and capacity.
However, a slight tweak in the system may cause considerable danger to the production process and steps must be taken to ensure that there are corrective measures in place. Additionally, simulation software requires a human interface. Although some are quite automated, some defects can affect a huge roll out in production leading to catastrophic consequences Krauth, The case study was a critical look at the optimization and simulation tools in place in major organizations and SMEs.
The case presents a number of small businesses that are using these tools in production planning and scheduling. It also highlights the challenges, advantages, and appropriate software for the different organizations with specific needs.
It also looks at the suitability of these models for the future and critically analyses the level of applicability: is it a support system or the main system? The case also looks into the issue where some problems cannot be captured in a system and their effect on the overall need to meet certain objectives.
For example, personnel morale is an independent variable whose effect may not be captured in the system. Offline and online simulation and their respective advantages are also discussed in detail Krauth, It is hard to understand the system as a nonprofessional and appropriate training and preparation are crucial to the success of such production planning and scheduling systems. Additionally, it is important to note that much software has been developed to analyze the functions of a system but specific companies that should insist on that specific software which appropriately captures the needs of the company.
Certain decisions can be made directly using software solutions Krauth, For example, it can allocate responsibility to personnel, detect idle time, and reflect urgent demands. Hence, it is crucial for the management to continuously asses every aspect of an organization with the aim of reducing and capturing such bottlenecks.
As the company, Decopart found out, a production process, which has many available options, reduces the effectiveness of creating a simulation or optimization system. Hence, much time needs to be dedicated to such processes to reduce chances of a defective system Krauth, Many companies employ optimization and simulation techniques to solve managerial problems.
These solutions are meant to enhance decision-making capability of the management. The case looks into the use of simulation in particular towards finding solutions in product planning and scheduling functions of an organization.
The case study presents a number of companies whose optimization software solutions, as a direct business function or as an assisting function, helps in streamlining operations.
For instance, a car painting business that uses simulation software to run its operations with tremendous results. It is crucial to note that the optimization and simulation solutions are not entirely good for all organizations. Certain steps need to be carried out to ensure that the solutions are successful.
For instance, ample preparation, knowing the market, personnel training, and motivation packages are crucial steps. Additionally, proper expertise is a fundamental requirement towards realizing this goal Krauth, Chase, B.
This thesis deals with the problem of training people in companies, from workers to managers, who are in need of a good understanding of the problem situation at work in order to reach appropriate, … Expand. A new modelling approach to support identification and development of secondary processes in an industrial AMT implementation. Human performance modelling as an aid in the process of manufacturing system design: A pilot study. Manufacturing system design is an ongoing activity within industry.
Modelling tools based on Discrete Event Simulation are often used by practitioners during this design cycle. However, such tools do … Expand. Computer integrated design systems in concurrent engineering. This thesis comprises six papers dealing with implementations and techniques for linking computer-aided applications for design and analysis into a concurrent engineering environment.
Each paper de … Expand. View 2 excerpts, references methods and background. Towards a theoretical framework for human performance modelling within manufacturing systems design. Engineering, Computer Science. Modeling and analysis of a production line with finite buffers and machines subject to breakdown.
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